PushCorp force-compliant tool on a robot arm grinding a steel weld, throwing sparks

Robotic Grinding

Automate Grinding to Eliminate Rework and Protect Your Team

Force-controlled robotic grinding keeps steady pressure on any part shape, extends abrasive life by 200 to 300 percent, and takes the strain and dust exposure off your operators.

The Problem

Manual grinding is costing you more than labor

Every hand-ground part carries hidden costs.

Finish varies part to part

Operators cannot hold uniform pressure on contoured surfaces, so every part looks a little different. Inspection catches it late, and rework piles up on the floor.

Abrasives burn out early

Uneven pressure chews through pads and discs long before their rated life. Consumable cost climbs, and every changeover is downtime you are paying for.

Your people are wearing out

Vibration, fatigue, injury risk, and particulate exposure make grinding the job nobody wants. The skilled hands you still have are leaving, and nobody is lining up to replace them.

What Changes on the Floor

Consistent force. Repeatable finish. Every part.

Force-controlled robotic grinding keeps steady pressure on any part shape, extends abrasive life by 200 to 300 percent, and takes the strain and dust exposure off your operators.

200 to 300 percent longer abrasive life

Up to 40 mm of linear stroke keeps contact on any contour

100 percent duty cycle servo spindles that run for years

A PushCorp engineer with a teach pendant programming an orange KUKA robot fitted with a PushCorp force compliance device and spindle

Customer STORY

9x faster on every bumper

“For most bumpers, it takes between, like, eight and ten minutes to do one, whereas normally that probably takes a fabricator about an hour to an hour and a half.”

Expedition One builds heavy duty off-road bumpers in Ogden, Utah. Grinding time per bumper dropped from 1 to 1.5 hours down to 8 to 10 minutes.

PROCESS

How to get started

You don't have to work out tooling, force control, and cycle time on your own. We prove the process on your parts before you commit to anything.

01

Talk to our engineers

Send us the part, the material, and the finish you are chasing. A PushCorp application engineer walks the process with you, with nothing to buy.

02

Prove it in our Demo Lab

We run your real parts with the right spindle, abrasive, and force control, then tune pressure and cycle time until the finish repeats.

03

Run it in production

Every part leaves the cell with the same finish, abrasives last two to three times longer, and your people are off the grinder for good.

Ready to automate?

Talk to a PushCorp engineer about your grinding application

Bring your part, your finish spec, and your cycle-time target. We will tell you honestly whether force-controlled robotic grinding fits.